Assessor Resource

MSTTX3006
Ensure efficient operation of textile machines

Assessment tool

Version 1.0
Issue Date: May 2024


This unit of competency covers the skills and knowledge required to ensure efficient operation of textile machines.

The unit of competency applies to the routine monitoring, problem solving and maintenance of machines and equipment used in the textile industry.

It involves working with discretion, judgement and initiative on the job in own work, and may include liaison with specialist technicians, including mechanics and technicians and production supervisors.

The application of machine fault diagnosis is within the competency and scope of the operator. The unit does not cover complex problems requiring a textile mechanic.

Work may be conducted in a variety of environments, such as operational workplace activities, restricted space, and hazardous, controlled or exposed conditions.

Work may be conducted in small to large scale enterprises and may involve individual and team activities.

No licensing, legislative or certification requirements apply to this unit at the time of publication.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to ensure efficient machine operation

2.1

Monitor and review machine performance and make necessary adjustments to ensure operations and product meet quality standards and workplace procedures

2.2

Consult machine operator to assess machine operations and processes, and maintain records and documentation of machine performance

2.3

Identify symptoms of machinery fault

2.4

Visually inspect machine components and product to identify source of fault

2.5

Refer to operating manuals or documentation, as required

3

Determine problem cause and solution

3.1

Determine possible causes of problem and gather further information to confirm or eliminate possible cause

3.2

Consult appropriate personnel to confirm cause

3.3

Determine immediate solution and trial or implement

3.4

Determine permanent solution in consultation with appropriate personnel

4

Conduct routine checks of performance efficiency

4.1

Use appropriate hand tools and hand-held power tools to implement routine checks of machine performance and preventative maintenance strategy, in accordance with manufacturer instructions

4.2

Assess and perform periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions

4.3

Clean machine in accordance with manufacturer cleaning instructions and work environment

5

Perform preventative maintenance procedures

5.1

Inspect parts according to operating procedures and manufacturer instructions

5.2

Maintain service and production records to assist with life cycle monitoring of parts and machine, as required

5.3

Identify faulty parts for repair, replacement or adjustment and take necessary action

5.4

Inspect, check and monitor replacement parts and consumables to ensure they comply with operational specifications

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer instructions’

applying relevant standards

operating machines correctly

monitoring machine performance against specifications, undertaking minor adjustments, and maintaining records and documentation of machine performance, on at least two (2) occasions

recognising, rectifying and reporting machine or product faults or problems on at least two (2) occasions

using hand tools and hand-held power tools

identifying and replacing replaceable parts and consumables used in normal machine operations

performing periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions

cleaning machine in accordance with manufacturer cleaning instructions and work environment

communicating and cooperating with mechanics/technicians and production personnel

identifying faulty parts for repair, replacement or adjustment and taking necessary action

inspecting, checking and monitoring replacement parts and consumables to ensure they comply with operational specifications.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

procedures and guidelines for safe operation of machines

typical fault conditions and related fault-finding procedures

routine maintenance processes and practices

preventative maintenance concepts

root cause analysis concepts

range and use of replacement parts and consumables

operation of hand tools and hand-held power tools

techniques to replace parts and consumables

characteristics of materials and fibres

technical specifications manuals

quality standards and practices

workplace procedures

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in ensuring efficient operation of textile machines, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Elements describe the essential outcomes.

Performance criteria describe the performance needed to demonstrate achievement of the element.

1

Determine job requirements

1.1

Follow standard operating procedures (SOPs)

1.2

Comply with work health and safety (WHS) requirements at all times

1.3

Use appropriate personal protective equipment (PPE) in accordance with SOPs

1.4

Identify job requirements from specifications, drawings, job sheets or work instructions

2

Prepare to ensure efficient machine operation

2.1

Monitor and review machine performance and make necessary adjustments to ensure operations and product meet quality standards and workplace procedures

2.2

Consult machine operator to assess machine operations and processes, and maintain records and documentation of machine performance

2.3

Identify symptoms of machinery fault

2.4

Visually inspect machine components and product to identify source of fault

2.5

Refer to operating manuals or documentation, as required

3

Determine problem cause and solution

3.1

Determine possible causes of problem and gather further information to confirm or eliminate possible cause

3.2

Consult appropriate personnel to confirm cause

3.3

Determine immediate solution and trial or implement

3.4

Determine permanent solution in consultation with appropriate personnel

4

Conduct routine checks of performance efficiency

4.1

Use appropriate hand tools and hand-held power tools to implement routine checks of machine performance and preventative maintenance strategy, in accordance with manufacturer instructions

4.2

Assess and perform periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions

4.3

Clean machine in accordance with manufacturer cleaning instructions and work environment

5

Perform preventative maintenance procedures

5.1

Inspect parts according to operating procedures and manufacturer instructions

5.2

Maintain service and production records to assist with life cycle monitoring of parts and machine, as required

5.3

Identify faulty parts for repair, replacement or adjustment and take necessary action

5.4

Inspect, check and monitor replacement parts and consumables to ensure they comply with operational specifications

This field allows for different work environments and conditions that may affect performance. Essential operating conditions that may be present (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) are included.

Workplace procedures include one or more of the following:

requirements prescribed by legislation, awards, agreements and conditions of employment

SOPs

work instructions

PPE

oral, written and visual communication

quality practices, including responsibility for maintenance of own work quality and contribution to quality improvement of team or section output

housekeeping

tasks related to environmental protection, waste disposal, pollution control and recycling

WHS practices

Australian Standards include:

the relevant industry or Australian Standards that are current at the time this unit is being undertaken

Identify problems includes one or more of the following:

identifying symptoms of machinery fault

using visual inspection of machine and product to locate fault

locating fault within section or component of machine

referring to operating manuals or documentation for information, as required

Symptoms include one or more of the following:

product does not meet specification

machine is not operating to specification

sounds not attributed to normal operation

recurrent faults, such as yarn breaking

Machines include one or more of the following:

knitting machines

carding machines

spinning machines

weaving looms

dyeing equipment

tufting looms

finishing equipment

creeling and warping machines

Appropriate personnel include one or more of the following:

textile mechanic

supervisor

senior operator

Immediate solutions include one or more of the following:

decommission machine

change settings

adjust operation

perform temporary fix

refer to textile mechanic

Parts and consumables include one or more of the following:

belts

globes

combs

other items that require periodic replacement as a result of normal machine and production operations

Evidence required to demonstrate competence in this unit must be relevant to and satisfy the requirements of the elements and performance criteria, include:

reading and following work instructions, standard operating procedures (SOPs), safe work practices, manufacturer instructions’

applying relevant standards

operating machines correctly

monitoring machine performance against specifications, undertaking minor adjustments, and maintaining records and documentation of machine performance, on at least two (2) occasions

recognising, rectifying and reporting machine or product faults or problems on at least two (2) occasions

using hand tools and hand-held power tools

identifying and replacing replaceable parts and consumables used in normal machine operations

performing periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions

cleaning machine in accordance with manufacturer cleaning instructions and work environment

communicating and cooperating with mechanics/technicians and production personnel

identifying faulty parts for repair, replacement or adjustment and taking necessary action

inspecting, checking and monitoring replacement parts and consumables to ensure they comply with operational specifications.

Evidence must be provided that demonstrates knowledge of:

safe work practices and procedures and use of personal protective equipment (PPE)

relevant Australian Standards

procedures and guidelines for safe operation of machines

typical fault conditions and related fault-finding procedures

routine maintenance processes and practices

preventative maintenance concepts

root cause analysis concepts

range and use of replacement parts and consumables

operation of hand tools and hand-held power tools

techniques to replace parts and consumables

characteristics of materials and fibres

technical specifications manuals

quality standards and practices

workplace procedures

recording and reporting practices.

Assessors must:

satisfy the assessor competency requirements that are in place at the time of the assessment, as set by the VET regulator

have vocational competency in ensuring efficient operation of textile machines, at least to the level being assessed, with relevant industry knowledge and experience.

Assessment should occur in operational workplace situations. Where this is not possible, or where personal safety or environmental damage are limiting factors, assessment must occur in a sufficiently rigorous simulated environment reflecting realistic operational workplace conditions. This must cover all aspects of workplace performance, including environment, task skills, task management skills, contingency management skills and job role environment skills.

Assessment processes and techniques must be appropriate to the language, literacy and numeracy requirements of the work being performed and the needs of the candidate.

Conditions for assessment must include access to all tools, equipment, materials and documentation required, including relevant workplace procedures, product and manufacturing specifications associated with this unit.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Follow standard operating procedures (SOPs) 
Comply with work health and safety (WHS) requirements at all times 
Use appropriate personal protective equipment (PPE) in accordance with SOPs 
Identify job requirements from specifications, drawings, job sheets or work instructions 
Monitor and review machine performance and make necessary adjustments to ensure operations and product meet quality standards and workplace procedures 
Consult machine operator to assess machine operations and processes, and maintain records and documentation of machine performance 
Identify symptoms of machinery fault 
Visually inspect machine components and product to identify source of fault 
Refer to operating manuals or documentation, as required 
Determine possible causes of problem and gather further information to confirm or eliminate possible cause 
Consult appropriate personnel to confirm cause 
Determine immediate solution and trial or implement 
Determine permanent solution in consultation with appropriate personnel 
Use appropriate hand tools and hand-held power tools to implement routine checks of machine performance and preventative maintenance strategy, in accordance with manufacturer instructions 
Assess and perform periodic servicing, such as lubrication and greasing, in accordance with manufacturer instructions 
Clean machine in accordance with manufacturer cleaning instructions and work environment 
Inspect parts according to operating procedures and manufacturer instructions 
Maintain service and production records to assist with life cycle monitoring of parts and machine, as required 
Identify faulty parts for repair, replacement or adjustment and take necessary action 
Inspect, check and monitor replacement parts and consumables to ensure they comply with operational specifications 

Forms

Assessment Cover Sheet

MSTTX3006 - Ensure efficient operation of textile machines
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

MSTTX3006 - Ensure efficient operation of textile machines

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: